REVOLUTIONIZE YOUR PACKAGING OPERATIONS

Form Fill Seal (F.F.S) System

A fully indigenous, cost-effective Form-Fill-Seal system. Engineered for continuous aseptic packaging of pharmaceutical liquids, ensuring product sterility and operator safety through advanced isolation technology.

Download G.A. Drawing (PDF)

The FFS Process Explained

Our proprietary Form-Fill-Seal sequence guarantees zero-contact aseptic precision. Scroll to explore the manufacturing cycle.

Key Features

  • Continuous automated packaging process
  • Accurate liquid filling systems
  • Cleanroom-ready design
  • Advanced PLC-based control system
  • High production efficiency
  • Durable and low maintenance operation

Customizable & Unmatched Support

  • Customizable options to meet unique operational requirements.
  • From initial consultation to installation and ongoing support.
  • Dedicated technicians on standby to assist you.
  • Discover the future of packaging and elevate your operations.

Interactive Digital Twin

Live Engineering Preview

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Process Capabilities

Filling Ranges

SVP / Eye/Ear drops: 0.2 mL to 50 mL

Aseptic Integration

Integrated Class 100 Chamber shielding the Filling Head. Dedicated sterile air and filtered air line manifolds.

Control System

Isolated alloy-steel Hydraulic Powerpack and synchronized HGH45HA linear carriage assemblies for immense, repeatable clamping force.

Compatible Applications

  • Pharmaceutical liquid packaging
  • Injectable drug solutions
  • Ophthalmic products
  • Respiratory medicines
  • Oral liquid formulations

SVP Performance Matrix

FSSS630

Cost Efficient
6P/30C Single Station Single Decker
Volume
Output Benchmark
Prod / Day
0-5 mL
1.85 Lac
5-10 mL
1.75 Lac
15-30 mL
1.2 Lac

FSDS660

6P/60C Double Station Single Decker
Volume
Output Benchmark
Prod / Day
0-5 mL
3.25 Lac
5-10 mL
3.1 Lac
15-30 mL
2.5 Lac

FSDS670

6P/70C Double Station Single Decker
Volume
Output Benchmark
Prod / Day
0-5 mL
3.6 Lac
5-10 mL
3.45 Lac
15-30 mL
2.75 Lac

FSDS684

6P/84C Double Station Single Decker
Volume
Output Benchmark
Prod / Day
0-5 mL
4.2 Lac
5-10 mL
3.95 Lac

FSDD6120

High OutputFastest Model
6P/120C Double Station Double Decker
Volume
Output Benchmark
Prod / Day
0-5 mL
4.5 Lac
5-10 mL
4.2 Lac
15-30 mL
2.5 Lac

FSDS0480

4P/80C Double Station Single Decker
Volume
Output Benchmark
Prod / Day
0.5-5 mL
4.5 Lac